
One of the clearest examples of taking a biomimetic product to market is that of the ‘Lotus Effect‘ products. The basic principle as well as the fine details of design are based on the way that water rolls off the leaves of the lotus plant (Nelumbo nucifera). Pay attention to the time line, it is probably as good as it gets for moving biological understanding to commercial realization.
In the 1970’s Wilhelm Barthlott, now at the University of Bonn, Germany, noticed the dirt resistant properties of certain plant leaves. If you stop and think a moment, in spite of living in a dirt filled world, indeed, with their very roots in soil, plants seldom have much noticeable grime on their surfaces. This is a good thing since it would undoubtedly interfere with photosynthesis. This lack of dirt is not due to paucity of local grime but rather to the ease with which any water that hits the leaf washes away offending particles.
Dirt washes away because the surface of the some leaves, and the sacred lotus in particular, are very resistant to ‘wetting’. Wetting refers to the ability of a liquid droplet to spread out on a surface and depends on the properties of the substrate and the liquid. Wettability can be quantified by measuring the contact angle that a droplet forms with a surface. On a water wettable surface, say untreated wood, a droplet will lay out nearly flat with a very low contact angle. The same droplet on a newly waxed table stays drop-like and has a high contact angle. When water hits a wettable surface any dirt on the surface is jostled around then settles back on the surface. On the other hand when water hits an unwettable or hydrophobic surface the dirt becomes suspended in the water droplet and can’t get back to the surface. As the drop rolls it carries dirt with it.
Obviously this is not a completely novel idea. The reason we wax out cars is not that wax is a bullet-proof, scuff resistant coating, but rather that it makes it easier to wash dirt off and harder for dirt to stick. The secret to the lotus plant’s dirt busting is a bit more complicated than just wax, but wax is at the root of the solution. The leaves of the lotus are covered with a waxy secretion that repels water. The surface geometry of the wax further repels water. Tiny mounds of wax, on the micron size scale, serve to hold surface drops of water up above the leaf, increasing contact angle beyond that found on an unpatterned wax surface.
Barthlott patented the pattern of bumps in the hydrophobic surface and called it the Lotus Effect ™. The German paint company STO has introduced a paint with emulsified waxes that dries into a micro rough surface. This paint, Lotusan, will stay clean as long as there are regular applications of water. It is really only suitable for exterior use, but in that capacity it now has a 4 year track record. Of course the surface is subject to attack by the elements and I suspect that the oilier the local dirt the hard it is for Lotusan to stay clean. In fact, if Lotusan does get dirty it is problematic to clean it since rubbing it disturbs the micro-patterned surface ruining the self-cleaning properties.
Further products in late development or early commercialization are self cleaning roof tiles and a sprayable self cleaning coating.